火电机组高过氧化皮堵塞不割管处理技术研究与应用

Technology for Addressing Excessive Peroxide Scale Blockage in Thermal Power Units Without Pipe Cutting

  • 摘要: 针对超临界火电机组启动阶段高温过热器氧化皮脱落堵塞造成管壁超温的问题,文章以某电厂1号机组350 MW超临界直流炉为工程实例,研究并应用高压力大流量扰动冲洗、降负荷停机沉降再分布两种不割管处理技术,并配套优化运行控制策略。在分析氧化皮生成、剥落与堵塞机理的基础上,结合锅炉吹管理论优化操作参数,对比两种技术的适用性与经济性。结果表明,高压力大流量扰动冲洗配合精细化运行操作可快速消除中度堵塞;停机沉降再分布技术可通过氧化皮破碎与位置重构解决重度堵塞。两种方法均避免了传统停炉割管处理的弊端,处理成本降低90%以上,显著缩短了停机时间,可为同类型超临界机组氧化皮堵塞治理提供安全高效的工程参考。

     

    Abstract: Regarding the problem of excessive temperature on the tube walls caused by the oxidation scale shedding and blockage in the high-temperature superheater during the startup stage of supercritical thermal power units, this article takes the 350 MW supercritical direct-fired boiler of Unit 1 of a certain power plant as an engineering example, and studies and applies two non-cutting pipe treatment technologies: high-pressure large-flow disturbance flushing and load reduction shutdown sedimentation and redistribution. It also provides optimized operation control strategies. Based on the analysis of the generation, shedding and blockage mechanism of the oxidation scale, the operating parameters are optimized in combination with the boiler blowing management theory. The applicability and economy of the two technologies are compared. The results show that high-pressure large-flow disturbance flushing combined with refined operation can quickly eliminate moderate blockages; the shutdown sedimentation and redistribution technology can solve severe blockages through the fragmentation of the oxidation scale and the reconfiguration of the position. Both methods avoid the drawbacks of traditional shutdown pipe cutting treatment, reduce the processing cost by more than 90%, significantly shorten the shutdown time, and can provide a safe and efficient engineering reference for the oxidation scale blockage treatment of similar supercritical units.

     

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