基于注意力机制的风机齿轮箱故障诊断研究

Research on Fault Diagnosis of Fan Gearbox Based on Attention Mechanism

  • 摘要: 针对风电场集群化与远程化运维场景中的齿轮箱非平稳振动信号,提出时域与频域协同的特征提取与注意力驱动的故障诊断模型。该模型在某区域单台3MW机组的长期在线数据上开展分层5折验证,共计4类状态1200组样本,模型取得总体准确率98.5,宏平均召回97.8,宏平均F1为98.1,较一维卷积与双层LSTM的准确率分别提升3.3与2.4。结果表明,所提方法在变速与载荷扰动背景下对断齿与轴承松动的召回显著增强,对磨损与正常的混淆有效降低,具有工程部署可行性。

     

    Abstract: For the non-stationary vibration signals of gearboxes in wind farm clusters with centralized and remote operation and maintenance scenarios, a time-frequency domain collaborative feature extraction and attention-driven fault diagnosis model is proposed. This model undergoes hierarchical 5-fold validation on long-term online data from a single 3MW unit in a regional wind farm, comprising 1,200 samples across four states. The model achieves an overall accuracy of 98.5%, macro-averaged recall of 97.8%, and macro-averaged F1 score of 98.1, showing improvements of 3.3% and 2.4% in accuracy compared to one-dimensional convolution and bidirectional LSTM, respectively. Results demonstrate that the proposed method significantly enhances recall for tooth breakage and bearing looseness under variable-speed and load disturbance conditions, effectively reduces confusion between wear and normal states, and exhibits practical feasibility for engineering deployment.

     

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